Solve Critical Polymer Processing Challenges – Without PFAS!
Boost Performance, Productivity, and Sustainability with SILIKE's Fluorine-Free Solution
Traditional fluorinated PPAs, which contain PFAS/PFOS, are now subject to global restrictions. If you're facing challenges such as melt fractures (sharkskin), die buildup, or low output in polymer production, while also navigating tightening PFAS and fluorine regulations like EU REACH and U.S. Environmental Protection Agency (EPA) standards, for example, the EU Regulation PPWR (Packaging & Packaging Waste Regulation) will prohibit the use of PFAS in packaging above specified limits starting in mid-2026. SILIKE's SILIMER Series provides a PFAS and fluorine-free solution to address these challenges.
These high-performance additives effectively eliminate common processing challenges without relying on fluorochemicals, fully replacing fluorinated PPAs. They offer comparable or superior processing efficiency compared to traditional fluoro-based PPAs, while ensuring compliance with stringent environmental and safety standards.
The SILIKE SILIMER Series includes a range of PFAS-free polymer processing aids (PPAs), such as 100% PFAS-free additives, fluorine-free masterbatches, pure fluorine-free PPAs, and PTFE-free additives. These solutions mitigate PFAS risks and are ideal for enhancing manufacturing efficiency in the following industrial applications:
● Polyolefins and recycled polyolefin resins
● Blown, cast, and multilayer films
● Fiber and monofilament extrusion
● Cable and pipe extrusion
● Masterbatch
● Compounding
● And more...
Polymers Manufacturers' Favorite PFAS-Free Processing Aids
Based on client feedback, the most popular SILIKE SILIMER Series processing aid products include:SILIMER 9100, SILIMER 9200, SILIMER 9300, SILIMER 9400, SILIMER 5090, SILIMER 9201,SILIMER 9301...
Why Choose SILIKE’s PFAS-Free Polymer Processing Aids?
Like traditional Fluoropolymer-Based Processing Additives, our PFAS-free polymer processing aids provide several key benefits for your production process:
Enhanced Lubricity: Improved internal and external lubricity for smoother processing.
Increased Extrusion Speed: Higher output with less die buildup.
Eliminate Melt Fractures: Achieve better surface quality and minimize defects.
Reduced Downtime: Extend cleaning cycles, leading to shorter production line downtime.
Environmental Safety: Complies with global safety standards (REACH, EPA, etc.) without compromising performance.
Case Studies & Product Applications
Throw Away Old Processing Additives: Are SILIKE SILIMER Series PFAS-Free PPAs a Good Replacement for Fluoropolymer-Based Processing Additives?
To address any concerns, here are some important facts you should know about our fluorine-free solutions.
SILIKE SILIMER Series100% Pure PFAS-Free Processing Aids for Polyolefins in Petrochemical Processing
Key Benefits:
• Melt Flow: Enhance polyolefin resin processing, particularly for PE and PP in masterbatch production, achieve smoother, more consistent flow during extrusion and granulation.
• Lubrication: Enhance internal and external lubricity for easier processing and longer equipment life.
• Surface Properties: Improve surface finish and eliminate defects like melt fracture (sharkskin).
SILIKE SILIMER Series PFAS-Free Polymer Processing Aids – Smoother Extrusion for Blown Film, Cast Film & Multilayer Films
Key Benefits:
• Eliminate Melt Fracture.
• Reduce Die Buildup.
• Increased Productivity: Achieve higher throughput with fewer interruptions.
• Sustainability: Reduced plastic waste supports environmental goals.
• No Interference with Surface Treatments: No impact on printing or laminating processes.
• No Effect on Sealing: Maintains high-quality sealing performance.
Polymer Processing Additives for Enhanced Extrusion of Cables & Pipes
Key Benefits:
• Reduced Die Build-up.
• Lower Back Pressure.
• Lower Processing Temperatures.
• Higher Output.
• Improved Surface Appearance.
Fiber and Monofilament Extrusion with SILIKE SILIMER Series PFAS-Free Solutions
Key Benefits:
• Cleaner Extrusion: Reduce die & screen pack buildup, minimizing downtime and maintenance.
• Smoother Polymer Flow: Enhance melt uniformity, resulting in higher-quality fibers and monofilaments with fewer breaks.
• Greater Efficiency, Lower Costs: Increase productivity by preventing die plugging and strand failures.
• Sustainable & Compliant: PFAS-free formula outperforms traditional additives while meeting strict regulations.
PFAS-Free Solutions for Color and Functional Masterbatches and Compounding
Key Benefits:
• Reduce Die Build-up: Minimize maintenance and downtime for a smoother production process.
• Lower Pressure: Reduce back pressure, improving extrusion efficiency.
• Prevent Filler & Pigment Clumping: Ensure consistent color and material quality.
• Faster Color Transitions: Streamline color changes, boosting production efficiency.
• Energy Savings: Reduce energy consumption during processing.
• Improved Surface Quality: Enhance the final product's appearance, meeting high-quality standards.
Fluorine-Free Polymer Additives for Pipes(PE-RT, PEX & HDPE) & Tubing
Key Benefits:
• PFAS Not Used in Pipe Production
• Lowering Extruder Torque
• Minimizing Die Build-Up
• Consistency of production
• Optimizing Sliding Friction
• Smoother Extrusion
• Reduce Energy Consumption
Relevant Performance Test Evaluations
Take a Look at How Some of Our Clients Perceive Our Products and Services
★★★★★
"Switching to SILIKE's PFAS-free processing aids was a game-changer for us. Not only did it help us comply with tightening regulations, but it also improved our overall production efficiency. We’ve seen a noticeable reduction in die buildup and less frequent maintenance stops, resulting in higher throughput and cost savings."
— John Carter, Polyolefin Manufacturer
★★★★★
"High-performance polyolefins, such as LLDPE and mLLDPE, offer exceptional film characteristics, however, they can be challenging to process. Common issues include melt fracture (sharkskin), die buildup, gel formation, bubble instability, and surface defects. With SILIKE's PFAS-free solutions, we've been able to streamline our production processes. The enhanced lubricity and elimination of melt fractures have significantly improved the quality of our films. The best part? We no longer worry about the environmental impact of fluorinated additives."
— Sarah Mitchell, Film Extrusion Company
★★★★★
"Our extrusion speed has increased, and downtime has dropped dramatically since we switched to SILIKE's PFAS-free processing aids. We are seeing better surface finishes on our cables and pipes, and production is more efficient than ever before."
— David Thompson, Cable and Pipe Manufacturer
★★★★★
"Using SILIKE's SILIMER series for our fiber and monofilament extrusion has led to smoother polymer flow and fewer strand failures. We've noticed a reduction in costs due to fewer production interruptions and better product consistency."
— Emily Williams, Artificial grass Manufacturer
★★★★★
"Thanks to the PFAS-free additives from SILIKE, our masterbatch production is smoother, more efficient, and faster. We’re able to transition colors more quickly and achieve superior surface quality while reducing energy consumption. A highly recommended solution!"
— Michael Johnson, Color Masterbatch Producer
★★★★★
"As a company committed to sustainability, we were thrilled to find a solution that addresses both the concerns of PFAS-free pipe production and performance enhancement. SILIKE’s plastic additive solutions have significantly improved our HDPE and PE-RT pipe manufacturing processes. The addition of their silicone masterbatch or SILIMER series PFAS-free additives has boosted our product's durability, reduced friction within the pipes, and lowered extruder torque, leading to smoother production and higher efficiency."
— Laura Brown, Pipe Manufacturer
Contact SILIKE to Start Improving Your Polymer Processing and Enhance the Performance of Finished Components.
